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RW-800 Vial Washer

  • Medium speed automatic vial washer for pharmaceutical and biotech applications
  • 2-250ml (change parts required)
  • Up to 200 vials per minute
  • 20-minute changeover to a different vial format
  • Typical batch size: 10,000-25,000 vials
  • 8 vial holders that hold up to 6 vials at the neck
  • Vials are fed to the vial carriers by way of an infeed drive belt
  • Vials leave the washer in a single-file fashion
  • Rotary infeed table with automatic loading of the vials into the vial holders
  • A transparent cover permits visual verification of the washing process
  • Safety provisions are in place to prevent water spraying when the cover is not located over the washing chamber
  • Dedicated media manifolds (1 for water, 1 for air)
  • Recycling of WFI, intermittent spraying and automatic lid lift mechanism
  • cGMP design: All 304/316L stainless steel
  • Main drive is servo-driven
  • Intrinsically designed for 3-log endotoxin reduction
  • Allen-Bradley Micrologix 1100 PLC that works in conjunction with an Allen-Bradley PanelView 600+ operator interface
  • Each vial format has an HMI selected “recipe” with specific settings for spray time and indexing time to help reduce water consumption
  • Water for injection (WFI) can be recycled, filtered and used a second time, further reducing water consumption
  • No penetrating nozzles, no glass breakage, less particulate generation
  • Self-draining after end of batch
  • Internal surfaces are electro polished
  • Orbital welding is used whenever possible
  • Piping system is designed to run from high to low to prevent water stagnation
  • Silicone seals are used throughout the piping system
  • Optional WFI-skid to supply the WFI at 80°C (no need for a WFI-loop)
  • Complete validation documents package available (FRS, DDS, FAT/SAT, IQ/OQ)
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